Best quality Insert Molding Process Interior Film - Auto Interior In-Mold Decoration INS Film

Best quality Insert Molding Process Interior Film - Auto Interior In-Mold Decoration INS Film – Lucky Innovative

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Best quality Insert Molding Process Interior Film - Auto Interior In-Mold Decoration INS Film – Lucky Innovative Detail:

Product Introduction

In-Mold Decoration INS film is composited by PMMA film with printing graphic decoration effect and ABS film, It has excellent molding properties and durable surface protection effect, suitable for the surface decoration of plastic products with Deep stretching and durability requirements, especially for Automotive interior.

Product Structure

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Effect of Film

The decorative effect of the film has wood grain, brushed metal, mosaic, woven grain and other technological texture, local light transmission effect is also available. And the customized films are available according to individual customer’s requirement.

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Application Process

INS film apply to INS process, 3D stretching with high pressure molding method first, cut the insert according to the product appearance, and then put the insert in the injection mold cavity accurately, at last injection molding.

Advantages

No additional mold cost can realize excellent lot to lot colour control,low VOC emissions and reduction of waste.

Automotive Interior Application

INS film is mainly applied to Automotive interior, for example door panel and instrument panel etc.

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Product Characteristics

Item	Test standard or Test method	Test Data
Thickness	Micrometer	0.5±0.030mm
Hot Stretch	Heat to 110-120℃ to soften and then stretch	≥200%
Appearance	Eye Survey	No defects on film surface such as spelling, sand holes, bubbles, cracks, wrinkles, scratches, pattern deformation and so on. No breakage, layering, color change, fine lines or cracks of texture.
Adhesion	Grid Test	No shedding
High Temperature Thermal Aged	Place it in a high temperature oven for 168 hours and at room temperature for 2 hours, 85-100℃.	No obvious loss of light, discoloration, bubble, shedding, cracking and other changes, adhesion level 0
Alternating High and Low Temperatures	High and low temperature cycle resistance Cycle between -30℃ and 90℃ according to industry test standard	No obvious loss of light, discoloration, bubble, shedding, cracking and other changes, adhesion level 0
Color Fastness	Sample size 25mm×150mm, 2 pieces of cotton cloth in 50*50mm wrapped in the friction head, apply force of 9N, a cycle per second, total 10 cycles of friction, compare the white cloth after rubbing with the original cloth, evaluate the staining grade of white cloth according to GB251	Dry rub: No color scratch marks, stained color level 4. Wet rub: No obvious swelling, dissolution, stickiness, foaming, wrinkling and other changes, stained color grade 4
Taber Abrasion Resistance	Choose sample template in size 100mmx100mm, put it on the Taber Abraser, using CS10 grinding wheel, 5N (500GF) load rub sample at least 600 times at the speed of 60±2rpm.	No wearing out the printing effect layer
Chemicals resistance	Industry/Enterprise Standard	No obvious swelling, dissolution, stickiness, foaming, wrinkling and other changes, no shedding after adhesion test through grid method .
Cosmetics Resistance	Industry/Enterprise Standard	Slight improvement in luster, no obvious discoloration, no shedding after adhesion test through grid method .
Low Temperature Resistance	Industry/Enterprise Standard	No obvious loss of light, discoloration, bubble, shedding,cracking and other changes, no shedding after adhesion test through grid method .
Flammability	GB 8410	≤100mm/min（injection molding 2mmABS test）

Processing Guidelines

(1) Thermoforming
1.1 Equipment is required like a forming, trimming and molding equipment.

(2)Storage
(2.1) INS films should be stored under normal operating conditions. Boxes containing rolls of INS films should be stored in a horizontal position. This material should not be stored outdoors, in places of high humidity or where extreme temperatures can be attained. Temperatures below the freezing point and over 35°C should be avoided.
(2.2)If the roll of film is to be stored again, it must be kept wrapped in the moisture vapor barrier with desiccants inside. The wrap needs to be sealed at the seam with a PET tape, and then sealed at the core end with a core plug or something similar.
(2.3)Recommended storage is 25°C or cooler at the lowest humidity level possible. Re-dry after 5-6 months.
(2.4)It is recommended to pre-dry sheets 2 days at 70℃, full unwrapped rolls min. 48~72 hours at 60℃ in a circulation oven.

(3)Forming
(3.1)Slow heating of the film, preferably heating the film back side targeting a sheet temperature of 120℃~145℃measured by temperature labels.it depended on the different part and film type.
(3.2)Operation in clean room is preferred.

(4)Trimming
(4.1)It is recommended to use laser cutting, or die cutting, generally die cutting.When trimmed, ensure that the material is not damaged, no dust, dirt pollution,trimming scraps on the surface.
(4.2)To avoid surface damage we recommend the following operations:
(4.2.1)Do not pile on top of each other without soft tissue or cloth between each part.
(4.2.2)Have all personnel wear soft or latex gloves.
(4.2.3)To avoid dust pick-up or contamination we recommend the use of anti-static devices specifically designed for clean room atmospheres.

(5)Insert molding
(5.1)No special equipment is necessary when processing INS film. Existing molding equipment can be used; however, moulds should be made or modified to accept the film in the cavity. Further recommendations:
(5.2)The temperature of the diaphragm inserted into the mold cavity should be 30-50°C.
(5.3)Film friendly gating to prevent wash out of color and or graphics.
(5.4)Resin temperature as recommended by the resin supplier.